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Industry domain brief

Manufacturing & Industrial

COBOLpro documents ERP, MRP, order, production, inventory, quality, costing, and EDI logic for industrial documentation.

3

Legacy estate

Systems and data surfaces to inspect

9

Workflows

Business workflows grouped by capability

3

Risks

Business impacts with control focus

4

Deliverables

COBOLpro assessment artifacts

Executive summary

Manufacturing and industrial estates often combine IBM i, AS/400, RPG, COBOL, ERP customizations, EDI, plant-floor integrations, and finance feeds. Production, inventory, quality, and customer commitments depend on behavior that may be undocumented outside source code.

COBOLpro creates a domain brief that helps operations, supply chain, finance, and technology leaders sequence documentation without interrupting plants, warehouses, customers, or suppliers.

Legacy systems in scope

The source estate to turn into an operating map.

Each row is structured for executive review: where the COBOL behavior sits, what it touches, and what the documentation must prove.

Planning and production

Legacy estate

ERP, MRP, forecasting, production scheduling, work orders, routing, BOM, costing, and shop-floor systems

Documentation focus

MRP runs, schedule changes, routing, costing, work orders, and production constraints

Order, inventory, and warehouse

Legacy estate

Order management, inventory, purchasing, warehouse, shipping, invoicing, customer service, and finance feeds

Documentation focus

Order-to-cash, procure-to-pay, stock movement, allocation, fulfillment, and close-of-period impacts

Quality and partner exchange

Legacy estate

Quality, nonconformance, traceability, lot, serial, recall, supplier EDI, customer EDI, and compliance systems

Documentation focus

Quality evidence, recall readiness, supplier and customer dependencies, and regulated traceability

Operational workflows

Business capabilities, not raw program lists.

COBOLpro groups source behavior around the operating workflows buyers need to preserve, explain, or replace.

01

Planning and manufacturing

  • Forecasting, MRP, scheduling, routing, and work orders
  • Shop-floor execution, costing, and production reporting
  • BOM, engineering change, and capacity dependencies

02

Supply chain and fulfillment

  • Order-to-cash, procure-to-pay, inventory movement, and shipping
  • Warehouse operations, supplier collaboration, and customer service
  • EDI, invoicing, finance close, and logistics handoffs

03

Quality and traceability

  • Quality checks, nonconformance, lot, serial, and recall
  • Warranty, compliance, and traceability reporting
  • Supplier and customer quality evidence exchange

Risk and control priorities

Where legacy ambiguity becomes business exposure.

The assessment narrows risk to business impact and source-backed control evidence instead of treating documentation as a generic code inventory.

01

Production continuity

Business impact

ERP, MRP, inventory, and plant dependencies can stop production or fulfillment if changed incorrectly.

Control focus

Map production jobs, files, interfaces, schedules, and fallback procedures before sequencing system work.

02

Embedded ERP customizations

Business impact

BOM, routing, costing, and inventory behavior may be split across older programs and custom tables.

Control focus

Document rules with source references and connect them to operations, finance, and customer impacts.

03

Traceability obligations

Business impact

Quality, lot, serial, and recall behavior must remain provable across long product and supplier lifecycles.

Control focus

Trace quality and traceability data across source code, files, EDI, reports, and downstream systems.

COBOLpro assessment output

Concrete artifacts for continuity decisions.

Outputs are written for shared use across business, audit, architecture, application, data, and delivery teams.

01

ERP and MRP dependency map

Planning, orders, inventory, production, quality, warehouse, EDI, and finance dependencies organized by capability.

02

Manufacturing rule catalog

BOM, routing, costing, quality, inventory, allocation, traceability, and EDI rules with source citations.

03

Plant and warehouse runbook

Jobs, programs, files, shop-floor handoffs, supplier feeds, customer feeds, and close processes mapped together.

04

Documentation sequencing package

Evidence for ERP replacement, data-system moves, reporting changes, and integration documentation.

Domain assessment

Build the evidence package before changing Manufacturing & Industrial systems.

Plan domain assessment